Engineering Manager, Power Systems
Job Description
Engineering Manager, Power Systems — High Voltage / Substation
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Location: United States (Southern region) — Remote start, phased transition to site
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Engagement type: Contract / Staff augmentation
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Experience required: 10+ years
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The Opportunity
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A major North American heavy industrial operator is expanding one of its flagship manufacturing facilities. The expansion includes new production capacity requiring a complete high voltage power infrastructure — from utility interconnection through main substation and plant-wide distribution to energisation.
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We are seeking a senior power systems authority to own this electrical scope end to end. This is an owner-side role embedded within the client's engineering team, carrying both front-end technical design and field execution oversight through to commissioning.
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The engagement begins remotely and transitions to site in the southern United States as the project moves into execution.
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What You Will Own
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- Utility interconnection and system studies — load flow, short circuit, interconnection coordination through to energisation approval
- Main substation design — single line diagrams, bus arrangement, equipment sizing and selection, grounding to IEEE 80, lightning shielding to IEEE 998
- Plant high voltage distribution — step-down transformers, breaker vaults, feeders, series reactors
- Power quality — flicker assessment to IEEE 1453, harmonic analysis to IEEE 519, sizing and specification of SVC, STATCOM and passive harmonic filter systems
- Load characterisation — furnace and drive loads, melting cycle behaviour, worst-case flicker and harmonic injection conditions
- Protection and control — relay coordination, transformer protection, substation automation
- Long lead equipment specification and procurement support
- Construction oversight, commissioning and energisation
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What We Are Looking For
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Essential
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- 10+ years of progressive experience in high voltage power systems engineering
- Hands-on design authority from 34.5 kV upward; experience at 115 kV to 230 kV or above
- Substation design ownership — not support — on large industrial facilities
- Power quality experience on nonlinear industrial loads: harmonics, flicker, SVC or STATCOM sizing
- Fluency in US standards and practice: IEEE, ANSI, 60 Hz systems, US utility interconnection process
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Preferred
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- Direct experience on electric arc furnace (EAF) steelmaking power systems
- Background in integrated steel mill electrical infrastructure
- Experience carrying a scope from front-end engineering through to site execution and commissioning
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Acceptable alternatives
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- Large-scale paper and pulp, refining, petrochemical, or mineral processing facilities with comparable HV complexity and nonlinear load environments
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Qualifications
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- Degree in Electrical Engineering or equivalent
- US Professional Engineer (PE) licence — advantageous; confirm requirement at application stage
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Engagement Model
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The preferred model is a single expert who carries both the technical design phase and the execution phase. Where that is not available, a paired model — technical authority remotely and execution lead on site — is an accepted alternative under a single statement of work.
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Candidates based outside the United States are welcome to apply. Relocation support and mobility assistance are available for the site-based phase.
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Why This Role
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- Owner-side authority with genuine scope ownership — not a support function
- Long-duration engagement spanning design through commissioning
- Major capital programme at a well-established operator with a strong pipeline of follow-on work
- Remote start with structured transition to site
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