Controls Software Design Engineer
Job Description
Controls Software Design Engineer
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Location: Louisville, KY
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Contract: Long-term, open-ended contract with potential for direct hire
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Compensation: $39–$41/hour, plus PTO, paid holidays, and optional benefits
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Position Overview
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We are seeking a Controls Software Design Engineer to support the development, troubleshooting, and commissioning of automated manufacturing systems. This role will focus on debugging and optimizing PLC programs, providing hands-on production support, and ensuring electrical and fluid control systems operate efficiently and meet customer requirements.
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The ideal candidate will have hands-on experience with PLC programming, industrial automation, Rockwell Automation platforms, and HMI applications. This individual will work closely with engineering and production teams to troubleshoot technical issues, implement process improvements, and support the commissioning of automated equipment.
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This is a professional-level engineering position that requires strong technical troubleshooting skills, independent decision-making, and the ability to manage priorities while supporting project objectives.
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Key Responsibilities
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- Debug, troubleshoot, and optimize existing PLC programs to improve equipment performance and reliability.
- Provide hands-on controls support during manufacturing operations and production runs.
- Troubleshoot PLC applications, electrical control systems, and peripheral devices.
- Diagnose and resolve issues involving Rockwell Automation variable frequency drives (VFDs) and associated drive systems.
- Identify and implement error-proofing solutions, process improvements, and equipment optimizations.
- Review and update PLC alarms and HMI indicators to ensure compliance with customer manufacturing standards.
- Execute GVOSS comparison files to verify PLC program compliance with established standards.
- Support the build, troubleshooting, and commissioning of automated manufacturing equipment.
- Collaborate with engineering and production teams to identify and resolve technical challenges.
- Communicate project progress, potential roadblocks, and recommended solutions to management.
- Independently prioritize assignments and make technical decisions based on project requirements and operational needs.
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Required Qualifications & Skills
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- Hands-on experience with industrial electrical controls and fluid control systems.
- Knowledge of PLC programming, troubleshooting, and debugging.
- Experience with Rockwell Automation control platforms and equipment.
- Familiarity with industrial automation and manufacturing processes.
- Experience troubleshooting variable frequency drives (VFDs) and related control systems.
- Working knowledge of HMI applications, alarms, and operator interface indicators.
- Understanding of software programming, system documentation, and controls applications.
- Strong electrical and controls troubleshooting abilities.
- Ability to work independently, exercise sound technical judgment, and make decisions with minimal supervision.
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Preferred Qualifications
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- Experience supporting automotive manufacturing environments.
- Familiarity with automotive PLC and HMI programming standards.
- Experience working with GVOSS comparison files.
- Knowledge of error-proofing methodologies and manufacturing process improvements.
- Strong communication, collaboration, and resource coordination skills.
- Ability to identify technical issues, develop practical solutions, and contribute to continuous improvement initiatives.
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Education
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No specific degree requirement listed. Relevant technical education or equivalent hands-on experience is beneficial.
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Language Requirements
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- Proficiency in English, including reading, writing, and verbal communication.
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HRU Technical Resources is an Equal Opportunity Employer (EOE).