Job Description
Job DescriptionJob Title: Crash Test Technician-ATD Job Description:Client is looking for a Build/Strip Crash Test Technician to join our Vehicle Safety Test Team and Crash Test Laboratory located in Superior Township, Michigan. The Vehicle Safety Test Team is part of the Vehicle Safety Integration Department which focuses on the physical crash testing and passive safety for all Motor Group products. We are currently looking for an automotive crash test technician to support and maintain our ATD/Crash Dummy fleet testing operations. We are looking for a hard-working automotive engineering test technician who is eager to use their skills to prepare, maintain, and seat our crash test dummies. Prepare/Assemble ATD/Dummy (Pre-test Operations)Review test plan with engineers to understand ATD/Dummy load case preparation and post-test actionAssemble crash test dummies to meet custom build level and instrumentation requestsConfirm sensor polarity and joint stiffnessDummy Positioning within vehicle to various test protocols (FMVSS, US-NCAP, IIHS, Latin NCAP, etc)Record final ATD/Dummy test position; Conduct 3D and Hand measurements of dummy3D Measurements taken by CMM (Coordinate Measuring Machine or 3D Scanner)Paint / Target ATD/Dummy body partsBuild-down/Disassemble ATD/Dummy (Post-test Operations):Remove ATD/Dummy from crashed vehicleClean and initial inspectionReview post-test data anomalies and investigate/trouble shoot root cause of the problemDisassemble dummies after testing is complete to perform post-test assessmentContinuous Monitoring and Maintenance of ATD/Dummy & InstrumentationInventoryCalibration schedule and recordsRepair/Replacement status and recordsPerform ATD/Dummy Part as well as Instrumentation repairs and replacements as necessaryDevelop daily, weekly, and monthly work plans to achieve overall crash test scheduleMeet or exceed test demands of ATD/Dummy requests (dynamic environment)Work cooperatively in a team environment with other technicians and engineers.Other Responsibilities:Fully document ATD/Dummy instruments and modifications in a database environment.ATD/Dummy Parts, Equipment, and Instrumentation orderingMaintain shop equipment and tools.Maintain a safe, clean, and organized shop environmentWhat You Will Bring to the RoleEducational Requirements:Minimum: High School DiplomaPreferred: Associate Degree in Automotive Technology field and/or experience in a crash/safety test facilityRelated Industry Experience Requirements:Technician I Level with 0 to 3 years of experienceRequired Skills and Knowledge:Preferred:Experience working in automotive R&D testing environmentsStrong Mechanical Aptitude. Comfortable in assembly/disassembly using basic hand toolsStrong Electrical Aptitude. Knowledge of basic DC electric properties, proficient with a DMM, and electrical repair skills such as soldering, desoldering, splicing, and schematic reading.Diligent in documenting processes and proceduresProficient troubleshooting skillsProficient PC skills (MS365 Suite: Outlook, Teams, Word, Excel and PowerPoint).Demonstrated ability to maintain confidentiality and demonstrate integrity and ethical behaviorEffectively manage multiple priorities, organize workload, and meet deadlinesStrong ability to follow oral and written instructionsExcellent communication and writing skills.Ideal/Specialized:Experience with ATD/Crash Dummy construction, assembly, disassembly, and seating procedures - H3-50M, H3-5F, SID-IIs, ES-2re, THOR-50M/5F, WorldSID-50M, Q-seriesExperience with Data Acquisition Systems and ATD/Dummy Instrumentation - Data Acquisition Systems: DTS DataPRO (DTS: Diversified Technical Systems) - Instrumentation: Accelerometer, Load Cells (single & multi-axis), Potentiometers, etcExperience troubleshooting and repairing ATD/Dummy & Instrumentation* Fully Onsite