Senior Facilities Technician

Job Description

Key Responsibilities

\n

Equipment Troubleshooting and Repair

\n

\n
• Diagnose and repair electrical, mechanical, pneumatic, and hydraulic faults on production equipment to restore uptime quickly.

\n

• Support equipment such as bioreactors, CIP/SIP skids, autoclaves, lyophilizers, isolators, vial and syringe fillers, cappers, labelers, cartoners, blister lines, and case packers.

\n

• Troubleshoot PLC-controlled equipment using HMIs, schematics, ladder logic, and I/O checks; work with automation on control issues.

\n

• Repair or replace motors, VFDs, servo drives, gearboxes, bearings, pumps, valves, seals, conveyors, and sensors.

\n

• Lead root cause analysis on repeat or major equipment failures and implement lasting fixes.

\n

\n

Preventive and Predictive Maintenance

\n

\n
• Execute preventive maintenance on production equipment per SOPs and the PM schedule.

\n

• Perform equipment alignments, adjustments, lubrication, and changeover and format part setups.

\n

• Use predictive tools such as vibration analysis, thermography, and ultrasound to catch failures early.

\n

• Recommend PM improvements, spare parts levels, and reliability upgrades based on failure data.

\n

\n

GMP Compliance and Documentation

\n

\n
• Complete work orders and GMP documentation accurately in the CMMS (for example, SAP PM or Maximo) following ALCOA+ principles.

\n

• Support deviations, CAPAs, and change controls tied to equipment.

\n

• Support equipment commissioning, qualification (IQ/OQ), and startup of new or modified equipment.

\n

• Follow cleanroom gowning, aseptic practices, and LOTO and safety procedures at all times.

\n

\n

Leadership and Collaboration

\n

\n
• Serve as the technical lead on equipment issues and mentor junior technicians.

\n

• Partner with Manufacturing, Engineering, Quality, and Validation to plan maintenance around production schedules.

\n

• Coordinate and oversee OEM service technicians and contractors.

\n

• Help write and revise equipment SOPs and maintenance procedures.

\n

\n

Required Qualifications

\n

\n
• High school diploma or GED plus a technical certificate or associate degree in industrial maintenance, electromechanical technology, or a related field (or equivalent military training).

\n

• 5+ years of hands-on equipment maintenance experience in a manufacturing environment, with at least 2 years in a GMP regulated pharmaceutical, biotech, or medical device setting.

\n

• Strong electrical and mechanical troubleshooting skills on automated production equipment.

\n

• Ability to read and interpret electrical schematics, P&IDs, mechanical drawings, and OEM manuals.

\n

• Working knowledge of PLCs (Allen-Bradley or Siemens), HMIs, VFDs, and servo systems.

\n

• Experience with a CMMS and GMP documentation practices.

\n

• Working knowledge of LOTO, arc flash, and confined space safety requirements.

\n

\n

Preferred Qualifications

\n

\n
• Direct experience on aseptic filling lines (vial, syringe, or cartridge), isolators, or lyophilizers.

\n

• Experience with packaging equipment from OEMs such as Bosch/Syntegon, IMA, Uhlmann, Marchesini, or Groninger.

\n

• Background supporting equipment commissioning, qualification, and new line startups.

\n

• Experience with reliability practices such as RCA, FMEA, and predictive maintenance programs.

\n

• Certifications such as CMRT (Certified Maintenance and Reliability Technician), vibration analysis (Level I or II), or a journeyman or state electrical license.

\n

• Military maintenance or mechanical background.

\n

\n